2.Asking for a review during the wrong time
Unlike traditional manual warehouses, ASRS warehouses have the following characteristics:
Fully automated operation, requiring extremely high pallet consistency；
High-bay racking systems, demanding excellent bending resistance and dimensional stability；
Frequent operation with conveyors, stacker cranes, and lifts, requiring high structural precision and durability.
In different industries, cargo packaging, stacking methods, and load specifications vary significantly.
In ASRS systems, the most critical factor for plastic pallets is deformation control.
Under heavy loads, plastic pallets may experience slight downward bending on both sides. This deformation is closely related to load weight and distribution.
If a pallet with insufficient height or rigidity deforms excessively, the fork entry openings become smaller. Standard forklifts may then fail to enter properly, or worse, the fork arms may push the pallet out of the rack, causing serious safety risks.
Therefore, standard logistics plastic pallets are not always suitable for ASRS systems. Specialized ASRS plastic pallets must be selected.
Our recommendation
For ASRS systems, stability and safety are top priorities.Nine-foot pallets are the least stable when used on racking systems and should be excluded first.Other structures should be selected based on cargo weight and packaging
Based on current market feedback, Three Runner Plastic Pallets are the most popular choice for ASRS
Material selection guide:
Standard ASRS warehouses: Choose PP Plastic Pallets
Cold storage ASRS: Choose Modified HDPE or Low-temperature-resistant PP.
Our recommendation:
For standard ASRS applications, PP plastic pallets are superior to HDPE pallets.During injection molding, molten plastic undergoes rapid cooling after demolding, which can cause shrinkage or expansion.PP material is more dimensionally stable than HDPE.PP pallets have smaller dimensional deviations.This is critical for automated handling accuracy
Dimensional Accuracy · Consistency: More Important Than Load Capacity
In an automated ASRS warehouse, dimensional tolerance is one of the most critical indicators.
Even minor deviations in length, width, or height can cause:Conveyor jammingStacker crane pickup failuresSystem alarms or complete shutdowns
Our recommendation:
Choose manufacturers using high-precision injection molding machines.
Plastic pallets supplied by Qianhe Plastic are produced using imported KraussMaffei and ENGEL large-scale high-precision injection machines, ensuring:Excellent dimensional stability；High reliability；Up to 99% consistency within the same batch.
Load Capacity: Focus on Rack Load Performance
In ASRS systems, the primary load type is Rack Load, not dynamic load.
Key considerations:Rack Load Capacity；Long-term deformation under static load.
Common market requirements for ASRS rack load:800–1500 kg
Our recommendation:
For higher rack load requirements, steel pipe reinforcement is highly effective.Steel pipes can be added to pallet legs and deck，this significantly reduces deformation，extends plastic pallet service life.Steel pipe thickness can be customized to meet higher load demands.
Material Selection: PP or HDPE?
Material selection guide:
Standard ASRS warehouses: Choose PP Plastic Pallets
Cold storage ASRS: Choose Modified HDPE or Low-temperature-resistant PP.
Our recommendation:
For standard ASRS applications, PP plastic pallets are superior to HDPE pallets.During injection molding, molten plastic undergoes rapid cooling after demolding, which can cause shrinkage or expansion.PP material is more dimensionally stable than HDPE.PP pallets have smaller dimensional deviations.This is critical for automated handling accuracy
Anti-Slip Design Is Essential
In high-speed ASRS operations, pallet anti-slip performance is critical.Without sufficient friction:
Goods may slide or fallSerious safety accidents may occur
Our recommendation:
The anti-skid material must meet strict ASRS standards:Use TPU double-layer anti-skid pads；Material must be 100% virgin, odor-free；Surface: white, soft, wear-resistant TPU；Bottom layer: hard plastic, firmly bonded to the pallet；Black anti-skid pads (PVC or recycled rubber) are strictly prohibited.
Typical Application Industries for ASRS Plastic Pallets
Automated Storage and Retrieval Systems (ASRS)
Automotive Parts Warehousing
New Energy Battery Storage
Pharmaceutical & Electronics Manufacturing
Intelligent Logistics Centers
Conclusion
The right ASRS plastic pallet is not just a load carrier—it is a key component for stable, safe, and efficient automated warehouse operation.
If you have any questions about plastic pallet selection for ASRS systems, feel free to contact us.
We are ready to provide professional advice and customized solutions tailored to your automated storage needs.